Considerations When Designing In Mold Decoration Options

by | Feb 28, 2018 | Processing Methods

There are several benefits to using in model labeling and decorations instead of pressure applied decals or labels. It is also a superior option to painting or gluing designs and labels onto products produced in molds.

The Benefits to Consider

In mold means that the mold itself is designed to create a label, logo or other design element at the same time that the part or product is molded. This simplifies the process to one step, which reduces production costs and also limits any possible waste that can occur with misapplied decals, labels or decorations when it is done in a separate process.

At the same time, the process also creates a permanent label or decoration on the product. It will not fade or peel nor will it flake or scratch off over time and with use. This combination of factors makes in mold decoration a cost-effective and long-lasting option that is becoming increasingly the standard with plastic parts and components.

There are a few basics in designing the in mold decoration that need to be considered. By using a company to complete the molding process with expertise and experience within mold work, modifications can be made to any design element to ensure the process will produce just the look required.

Wall thickness – the use of in mold decoration, particularly on long-life cycle parts and components, is most effective with thicker walls. It typically uses lower cavity injection molding machines and needs to be designed to stand up to years of use.

Color options – the more colors that are used on in mold labels and decorations the more complexity there is in the process. Additional colors and specific design elements can add to the cost of the process and should be carefully considered as to the aesthetics and per unit price of the final product.

Surfaces – depending on the specifics of the part to be molded, decorations are typically applied to flat surfaces. This will prevent distortion of the image or the text.

Working with an experienced injection molding service will ensure that the decoration and design are ideal for the plastic as well as the final product.

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