One of the largest expenses that companies face is the equipment required for the creation of the products they produce. In certain cases, this equipment can cost millions and one reason for this is that some of these machines are huge. Large machines such as lathes and mills can create various types of components, but the larger the machines, the more likely it is that something will fail. One frequent reason for failure is vibration. Vibration occurs with any turning components and it can affect the machine in a number of ways. Thankfully, vibration analysis in San Antonio can determine if a problem may be developing and make it easier to determine where the fault may be found. This reduces downtime which makes the business more profitable.
One of the things that can cause vibration is faulty bearings. Spindles and drive shafts use bearings to provide support for turning components. However, a worn bearing can introduce a number of problems such as wobble. Discovering this problem can make it easier to prevent product errors, but it can also avoid the chance of critical machine failure. Extreme vibration in machines with shafts or spindles can cause other components to wear down and these costs can add up. Consider the case of a worn drive shaft bearing that transfers the wobble through the shaft. This issue can spread to the motor turning the shaft and wear down its bearings or bushings. Replacement motors can get expensive, but the downtime to fix the problem is usually worse.
There are various ways of verifying vibration analysis in San Antonio. For example, it is possible to get analytical devices that measure the vibration on certain angles. However, some equipment will need the vibration tested on various axises including vertical, horizontal and diagonal. Vibration analysis can locate a number of faults, but one of the more common is a bent spindle or drive shaft. Even a minor offset can result in intensive vibrations that spread through the device and damage other components. Catching these issues before they turn into expensive problems can reduce unnecessary downtime and save some companies a lot of money. However, this is not an area where guessing is good enough. In fact, reliable vibration analysis requires the skills of experts like those at Laser Precision.
